Rail Systems

Workstation Cranes/ Rails
Knight Global Rail Systems form the foundation of your material handling system. Whether you choose our Lightweight,
High Performance Aluminum Rail or Power Rail, you can be confident you have the highest quality and safest product
available. Knight’s enclosed track design reduces dirt and grime buildup on the running surface which improves long term
performance.

Aluminum Rail
Knights’ lightweight aluminum enclosed track rail is the ideal solution;
whether your load is located directly under the system or cantilevered
off to the side.Knight offers (14) fourteen series of aluminum rail that is available in multiple configurations. The lightweight rail eases installation and
reduces overhead loads. Each aluminum rail series load capacity
varies by size and length of the hanger spans.

Rail Systems
Knight suspension rail systems include an enclosed trolley
track that resists dirt build-up for a smoother, quieter operation.
A Knight representative will assist you in selecting, developing
and designing your rail system. Overhead and Floor Mounted
Rail Suspension Systems are available in single or dual bridge
configurations.

Cantilevered Workstation
Knight’s Cantilevered Workstation is the perfect light weight aluminum
solution for work spaces and assembly stations. The WSA1000 rail
design allows for custom designed accessory mounts to be attached
and postioned into various locations. The Cantilevered Workstation can be installed on the back side of a conveyor and allow secure tools to be within operators reach to fasten bolts/nuts. It can also be used to mount torque monitors, keyboards, television screens, tables or whatever the customer deems necessary.

Features

Mechanical Properties: ASTM B221 6005-T5 Series Aluminum.
Multiple Overhead and Floor Mounted Configurations.
Supports Trolleys, End Trucks and Hangers.
Transfer Loads in the “X” and “Y” Directions.
Max. Capacity: Up to 3,000 lbs. [1,360kg].

Benefits

Pre-Assembled Accessories
Accessories can be positioned along the rail; no welding required.

Accessories

Single Limit Switch - GMA1104

Allows for pre-defined and pre-determined travel limits to be set. Single Pole Double-Throw Maintain Switch.Single Omron Limit Switch (#D4A-3E05N-GM).

Single Limit Switch Brackets-GMA1105

Limit Switches are sold separately. Single Omron Limit Switch (#D4A-3E05N-GM).

Bridge Brace MRAA4205-24, MRAA4205-30, MRAA4205-36

Stabilizes (2) two bridges to function as one unit. Keeps dual bridges from spreading apart.Can be configured from the same assembly.

Limit Switch with Spring Loaded Bypass MRAA4224

Attaches to the RAD4110, RAD6110 or RAD7510 Series Rail. Spring Configuration allows operator to bypass the limit switch. Allows for pre-defined and pre-determined travel limits to be set.

Limit Switch MRAA4228

Attaches to the RAD4110, RAD6110 or RAD7510 Series Rail. Single Pole Double-Throw Maintain Switch.Allows for pre-defined and pre-determined travel limits to be set.

Rail Brake MRAA4359

Attaches to Knight Load Trolleys and End Trucks.Pneumatic Brake System.Parking brake is also a drag brake when regulator is attached.

Bridge Bumper MRAA4926

Attaches to Knight Load Trolleys and End Trucks.The Rubber Bumper absorbs the impact between two bridges on same runway.

Telescoping Rail MRES4322

Typically used to extend a bridge or runway past the existing bridge. Telescoping Rail Includes: RAD4110 Rail, (2) Two Load Trolleys, and a Steel Backer.Provides an extended reach beyond the working limits of a bridge.

Telescoping Rail MRES7522

Travels along the RAD7510 Series Rail.Typically used to extend a bridge or runway past the existing bridge.Telescoping Rail Includes: RAD7510 Rail, (2) two load trolleys, and a steel backer

Limit Switch TRA2224

Single Pole Double-Throw Maintain Switch.Fork Lever Actuator.Oil Tight Body.

Dual Limit Switch GMA1102

Allows for pre-defined and pre-determined travel limits to be set. Single Pole Double-Throw Maintain Switch. Dual Omron Limit Switch (#D4A-3E05N-GM).

Dual Limit Switch Brackets GMA1103

Limit Switches are sold separately. Dual Omron Limit Switch (#D4A-3E05N-GM).

C-Channel Bolt-On Hanger with Rail Clamp MRHA4035

Suspends Knight’s RAD4110, RAD6110, or RAD7510 Series Rail. For Direct or Offset Loads. Fixed Height Hanger.

C-Channel Bolt-On Hanger MRHA4135

Suspends Knight’s RAD4110, RAD6110, or RAD7510 Series Rail. For Direct or Offset Loads. Fixed Height Hanger.

C-Channel Rod and Ball Hanger MRHS4034

Suspends Knight’s RAD4110, RAD6110, or RAD7510 Series Rail. For Direct Loads Only. Max. Structural Support Flange Size: 2.5 in. [64mm].

I-Beam Rod and Ball Hanger (2in-7in Flange) MRHS40361

Suspends Knight’s RAD4110, RAD6110, or RAD7510 Series Rail. For Direct Loads Only. Adjustable Height Hanger.

Extended Stack I-Beam Hanger (2in-7in Flange) MRHS40381

For Offset and Direct Loads Only. Adjustable Height Hanger. Structural Support Flange Size: 2 in. – 7 in. [51mm – 178mm].

I-Beam Rod and Ball Hanger (7in-11in Flange) MRHS40431

Suspends Knight’s RAD4110, RAD6110, or RAD7510 Series Rail. For Direct Loads Only. Adjustable Height Hanger.

I-Beam Extended Stack Rod and Ball Hanger (2in-7in Flange) MRHS40471

Suspends Knight’s RAD4110, RAD6110, or RAD7510 Series Rail. For Direct Loads Only. Adjustable Height Hanger.

I-Beam Extended Stack Rod and Ball Hanger (7in-11in Flange) MRHS40511

Suspends Knight’s RAD4110, RAD6110, or RAD7510 Series Rail. For Direct Loads Only. Adjustable Height Hanger.

Heavy Duty Short Stack I-Beam Hanger (Perpendicular to I-Beam) (2in-7in Flange) MRHS40771

For Direct or Offset Loads. Redundant Structural Support Flange Sizes: 2 in. – 7 in. [51mm – 178mm]. Coated with an environmentally friendly corrosion protection. ** (Autophoretic ACC 900®).

Heavy Duty Short Stack I-Beam Hanger (Perpendicular to I-Beam) (7in-11in Flange) MRHS40781

For Direct or Offset Loads. Redundant Structural Support Flange Size: 7 in. – 11 in. [178mm – 279mm]. Coated with an environmentally friendly corrosion protection. ** (Autophoretic ACC 900®).

Short Stack I-Beam Hanger (Parallel to I-Beam) (2in-7in Flange) MRHS40821

For Direct or Offset Loads. Structural Support Flange Size: 2 in. – 7 in. [51mm – 178mm]. Coated with an environmentally friendly corrosion protection. ** (Autophoretic ACC 900®).

Short Stack I-Beam Hanger (Parallel to I-Beam) (7in-11in Flange) MRHS40861

For Direct or Offset Loads. Structural Support Flange Size: 7 in. – 11 in. [178mm – 279mm]. Coated with an environmentally friendly corrosion protection. ** (Autophoretic ACC 900®).

Tubing Rod and Ball Hanger MRHS41571

Suspends Knight’s RAD4110, RAD6110, or RAD7510 Series Rail. For Direct Loads Only. Adjustable Height Hanger.

Extended Stack I-Beam Hanger (7in-11in Flange) MRHS42181

For Offset and Direct Loads Only. Adjustable Height Hanger. Structural Support Flange Size: 7 in. – 11 in. [178mm – 279mm].

Extreme Low Profile Perpendicular Rigid Hanger MRHS4500

For use with W-Beams Only. For Direct Loads Only. Rigid Hanger.

Extreme Low Profile Parallel Rigid Hanger (4in-8in Flange) MRHS4503

For Direct Loads Only. Rigid Hanger. Structural Support Flange Size: 4 in. – 8 in. [101mm – 203mm].

V-Sway Brace (2in-7in Flange) MRWS40161

Structural Support Flange Size: 2 in. – 7 in. [51mm – 178mm]. Used when Hangers Threaded Rod Length is 2 ft. [0.6m] or Greater. Includes: (6) Jam Nuts.

V-Sway Brace (7in-11in Flange) MRWS41431

Structural Support Flange Size: 7 in. – 11 in. [178mm – 279mm]. Used when Hangers Threaded Rod Length is 2 ft. [0.6m] or Greater. Includes: (6) Jam Nuts.

Hanger Bracket TRH2005

For Direct Loads. Coated with an environmentally friendly corrosion protection. ** (Autophoretic ACC 900®). Adjustable Height Hanger Bracket

Side by Side Hanger TRH2020

Mounts to RAD4110, RAD6110 and RAD7510 Series Rail. Suspends Knight TR2000 Series Rail. Coated with an environmentally friendly corrosion protection. ** (Autophoretic ACC 900®).

C-Channel Rod and Ball Hanger TRH2034

For Direct Loads. Maximum C-Channel Flange: Up to 2.5 in. [64mm] . Includes 1 ft. [0.6m] Threaded Rod. (Each additional 1 ft. [0.6m] of rod adds .530 lbs. [0.24kg] to overall weight.)

C-Channel Bolt-On Hanger TRH2035

For Direct Loads. Fixed Height Hanger. Coated with an environmentally friendly corrosion protection. ** (Autophoretic ACC 900®).

I-Beam Short Stack Rod and Ball Hanger TRH20361

For Direct Loads. Structural Support Flange Size: 2 in.- 7 in. [51mm – 178mm]. Coated with an environmentally friendly corrosion protection. ** (Autophoretic ACC 900®).

I-Beam Hanger TRH20381

For Direct Loads. Vertical Adjustability: Up to 1.5 in. [38mm]. (Adj. in .25 in. [6.35mm) increments) Structural Support Flange Size: 2 in.- 7 in. [51mm – 178mm].

I-Beam Short Stack Rod and Ball Hanger TRH20431

For Direct Loads. Structural Support Flange Size: 7 in.- 11 in. [178mm – 279mm]. Coated with an environmentally friendly corrosion protection. ** (Autophoretic ACC 900®).

I-Beam Extended Stack Rod and Ball Hanger TRH20471

For Direct Loads. Structural Support Flange Size: 2 in. – 7 in. [51mm – 178mm] Includes 6 in. [152mm] Threaded Rod. (Each additional 6 in. [152mm] of rod adds .530 lbs. [0.24kg] to overall weight.)

I-Beam Extended Stack Rod and Ball Hanger TRH20511

For Direct Loads. Structural Support Flange Size: 7 in.- 11 in. [178mm – 279mm]. Includes 6 in. [152mm] Threaded Rod. (Each additional 6 in. [152mm] of rod adds .530 lbs. [0.24kg] to overall weight.)

I-Beam Low Profile Hanger for Parallel Loads TRH20821

For Direct Loads. Structural Support Flange Size: 2 in.- 7 in. [51mm – 178mm]. Fixed Height Hanger.

I-Beam Hanger TRH22181

For Direct Loads. Vertical Adjustability: Up to 1.5 in. [38mm]. (Adj. in .25 in. [6.35mm) increments)Structural Support Flange Size: 7 in.- 11 in. [178mm – 279mm].

Hose Trolley MRMA4019

Carries festooned hose used in hose management kits. Fiberglass filled High Impact Nylon Wheels. Side Guide Rollers with integrated bearings. Double-Shielded bearings keep dirt out, and do not require lubrication. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Messenger Cable Hose Trolley

Travels on tag line on the side of the RAD4100, RAD4110, RAD6110, RAD7500, and RAD7510 Series Rails. Zero stack-up lengths. Carries festooned hose or cable used in hose management kits. Fiberglass filled High Impact Nylon Wheels.Double-Shielded bearings keep dirt out, and do not require lubrication. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Load Trolley

Fiberglass filled High Impact Nylon Wheels. Side Guide Rollers with integrated bearings. Double-Shielded bearings keep dirt out, and do not require lubrication. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Load Trolley with Bosses

Fiberglass filled High Impact Nylon Wheels.Side Guide Rollers with integrated bearings.Double-Shielded bearings keep dirt out, and do not require lubrication.Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Load Trolley with Yoke

Fiberglass filled High Impact Nylon Wheels. Side Guide Rollers with integrated bearings. Double-shielded wheel bearings. Does not require lubrication. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Load Trolley with Eye Hook

Eye Hook Inside Diameter: 1.16 in. [29mm]. Eye Hook Outer Diameter: 1.61 in. [40.9mm]. Side Guide Rollers with integrated bearings. Fiberglass filled High Impact Nylon Wheels. Double-Shielded bearings keep dirt out, and do not require lubrication. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Load Trolley w/ Bosses

Travels inside RAD6110 Series Rail. Fiberglass filled High Impact Nylon Wheels. Side Guide Rollers with integrated bearings. Double-Shielded bearings keep dirt out, and do not require lubrication. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Load Trolley with Eye Hook

Eye Hook Inside Diameter: 1.25 in.[31.8mm]. Eye Hook Outer Diameter: 1.97 in. [50mm]. Double-Shielded bearings keep dirt out, and do not require lubrication. Fiberglass filled High Impact Nylon Wheels. Side Guide Rollers with integrated bearings. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Hose Trolley with Cable Saddle

Velcro Straps. Supports Cable and Festooning. Fiberglass filled High Impact Nylon Wheels. Side Guide Rollers with integrated bearings. Double-Shielded bearings keep dirt out, and do not require lubrication. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F. Max Capacity

End Truck Connector

Suspends Knight’s RAD4110, RAD6110 RAD7510 Bridges. Travels inside RAD4110 and RAD7510 Series Rail Runway.

Single Bridge End Truck

Suspends Knight RAD4110, RAD6110 and RAD7510 Single Bridges. Travels Inside RAD4110 Series Rail Runway. Fiberglass filled High Impact Nylon Wheels. Side Guide Rollers with integrated bearings. Max. Recommended Bridge Length: Up to 15 ft. [4.5m]. Yoke design allows pivoting in the “X” and “Y” directions for freedom of movement. Double-Shielded bearings keep dirt out, and do not require lubrication. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Dual Bridge End Truck

Suspends Knight RAD4110, RAD6110 and RAD7510 Single Bridges. Travels Inside RAD4110 Series Rail Runway. Fiberglass filled High Impact Nylon Wheels. Side Guide Rollers with integrated bearings. Max. Recommended Bridge Length: Up to 15 ft. [4.5m]. Double-Shielded bearings keep dirt out, does not require lubrication and prevents drag on the End Truck. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Adjustable Height End Truck

Suspends Knight’s RAD4110 or RAD7510 Dual Bridge. Travels Inside RAD4110 Series Rail Runway. Incremental Adjustments: 0.38 in. – 0.75 in. [10mm – 19mm]. Fiberglass filled High Impact Nylon Wheels. • Side Guide Rollers with integrated bearings. Double-Shielded bearings keep dirt out, does not require lubrication and prevents drag on the end truck. End truck may be adjusted slightly lower or higher on one end of the runway to allow the load trolley to automatically roll back to its home position. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

Dual Bridge End Truck

Suspends Knight’s RAD4110, RAD6110, or RAD7510 Dual Bridge. Travels inside RAD6110 Series Rail Runway. Fiberglass filled High Impact Nylon Wheels. Side Guide Rollers with integrated bearings. Max. Recommended Bridge Length: Up to 15 ft. [4.5m]. Double-Shielded bearings keep dirt out, and do not require lubrication. Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F. Max Capacity

End Cap

Primarily used as a dust cover. Prevents an end truck or load trolley from exiting the rail. When used with a “MRAA4455 Mid-Rail Stop”; it forms The “MRAS4454 Redundant End Cap Stop”.

Mid-Rail Stop with Shock

Separates the working area of a bridge or runway and/ or prevents a bridge from over travel. Dampens the impact force of the load trolley striking the mid-rail stop. Shock Diameter: 1.00 in. [25.4mm]. Shock Length: 8.06 in. [205mm]. Shock Absorbs up to 106 ft. lbs. [144Nm).

Mid-Rail Stop

Separates the working area of a bridge or runway and/ or prevents a bridge from over travel. Can be used in conjunction with The “MRAA4011 End Cap”; to form The “MRAS4454 Redundant End Cap Stop”.

Splice Kit

Splices (2) sections of the RAD4110 Series and RAD6110 Series Rail. Bolt-On Splice Kit. Bolt-on kit eliminates need to weld bosses. Provides easier access to bolt heads.